The mechanical system consists of everything outside the main tube, including the tube itself. The only major mechanical change to the submarine this year has been the addition of two new Seabotix Thrusters. On the whole, we have kept to the mechanical system developed last year, as it functioned well.

Here are the main components that makes up the mechanical system:

The Tube
The structural support of Barracuda consists of a 6’’ diameter by 17’’ long acrylic tube and two parallel aluminum rods. The tube is 3/16” thick and is secured to two acrylic cradles, into which holes were drilled to allow the rods to pass through. These rods are the equivalent of traditional frame and hold all of the external components using ring clamps. Two metal handles attach to the top of the tube for transport and deployment. Both ends of the tube have metal end caps. They are secured by metal latches with compress o-rings to create a water-tight seal.

Front End Cap
The front end cap consists of a clear acrylic dome. The flange of the dome is sandwiched between on the front end cap and another metal ring on top of it. This assembly is secured by eight screws with compress o-ring. The dome allows the cameras greater freedom in collecting visual information, and we are very pleased with its clarity.
Rear End Cap

All through-the-hull connections are made on the rear back plate and use Brad Harrison Waterproof connectors. These connectors are IP67 rated and can handle 1000PSI spray down.

These connectors are a major advancement from our original connections made via epoxied wires through the hull. They add to the modularity of the design and for rapid assembly and disassembly as well as rapid replacement if for instance an engine were to fail, it would be very simply to replace the engine with one of our prebuilt spares.

Horizontal Thrusters
This year, for horizontal thrust, we upgraded to SeaBotix thrusters from our previous bilge pump combinations. We are very pleased with this change, as they draw much less current; approximately 3.3 amps each, to our original 8 amps. These new thrusters come with the shroud, propeller and engine all in one unit, each is mounted via an aluminum plate to our horizontal engine bar.
Vertical Thrusters
The vertical thrusters control the depth and pitch of the submarine. The front vertical motor is Mayfair Marine 750 GPH bilge pump while the back engine is 500 GPH. The 500 GPH was chosen for its low power consumption; the front, on the other hand, is equipped with the stronger motor to compensate weight of the treasure. The bilge bump motors are attached to Rivabo 90mm propellers via custom machined connectors. This yields a very cheap and effective solution for the low power motors. Protective acrylic shrouds surround these as well for safety.
Dropper and Markers
Our markers are ¾ inch diameter stainless steel spheres with our school logo (AV) engraved into them. They rest in a hollow acrylic tube mounted on the side of the vehicle. A sprinkler solenoid is used to retract a pin that allows a hinge to drop, releasing both of the markers. The solenoid is designed to work underwater so the only water proofing that needs to be done is to connect it to the endcap.
Hydrophones

The submarine is equipped with 4 Reson model 4013 omnidirectional hydrophones oriented in such way a that they are non-coplanar. This array is designed to be able to detect phase difference of the underwater signals and is mounted in an acrylic block machined by Amerimade. The hydrophones attach to waterproof Brad Harrison connectors, using shielded wires to reduce noise.


Tether

A communications link to the main computer is required to facilitate testing. This is provided by a wireless access port attached by tether, which can float along with the vehicle.

This Ethernet connection is connected to the OQO via a USB-Ethernet adapter. It can also be used to remotely program the microcontroller. Furthermore, the tether, when connected, enables usage of a remote engine kill.

Kill Switch

The kill switch is a modified off-the-shelf jet ski  kill. The diver need simply pull on the red tag for immediate engine kill.

 
Copyright 2008 Amador Valley High School Robotics Club